EDAG Reveals Light Cocoon Concept

JAN 18 2015 BY MARK KANE 10

EDAG GENESIS - bionically inspired cockpit

EDAG GENESIS – bionically inspired cockpit

EDAG is preparing a new concept car for the Geneva Motor Show 2015 to demonstrate its ultimate lightweight construction technology based on nature’s example.

We don’t have confirmation yet that it will be an electric car, but it should be, as electric cars need light weight materials to compensate for the battery pack weight.

In the case of the EDAG Light Cocoon, the structure is bionically optimized and, together with its weatherproof textile outer skin panels, reminds us of leaves, which were the inspiration for the designers. The semi-transparent stretch fabric is four times lighter than standard copier paper.

“The “EDAG Light Cocoon” is not just a concept study of a compact, dynamic sports car, but also an unprecedented projection of the ultimate in future lightweight construction: a complete, bionically optimised vehicle structure combined with a weatherproof textile outer skin panel, which marks a new dimension for lightweight construction and automobile aesthetics: backlight technology illuminates the skeleton-like, organic structure, and brings the “EDAG Light Cocoon” to life.

Also involved in this extraordinary and visionary concept are outdoor specialists Jack Wolfskin. Their outdoor textile “Texapore Softshell” provides ideal weather protection for the “EDAG Light Cocoon”.

Following the success of the EDAG GENESIS this spring, engineering specialists EDAG have expanded their vision of a bionically inspired body structure. In order to be able to implement bionic construction principles and natural strategies, additive manufacturing potential has also been put to use in the “EDAG Light Cocoon”.

“We are pursuing the vision of sustainability – as demonstrated by nature: lightweight, efficient, and without any waste,” explains EDAG’s head designer, Johannes Barckmann. “The result: the ‘EDAG Light Cocoon’ presents a stable, branch-like load bearing structure from the 3D printer, which only uses material where it is absolutely necessary.”

Instead of treating the body as a closed surface here, any material not actually needed for the special load cases was removed. EDAG’s simulation experts carried out static and dynamic calculations for the basics of this topologically optimised ideal structure, and in this way helped to confirm its suitability as a potential lightweight concept.

The EDAG designers took a leaf as their inspiration for the ultimate, lightweight outer skin. Just as with a leaf, which has an ideal structure with a lightweight outer skin stretched over it, a textile skin covers the “EDAG Light Cocoon”. In Jack Wolfskin, outdoor specialists, the ideal project partner was found to supply a tried and tested stretch fabric that is also extremely weatherproof, to serve as the new outer body skin. “Even if it sounds futuristic to begin with, this approach has a its own special appeal: weighing no more than 19 g/m², the Jack Wolfskin material supports maximum lightweight design requirements with minimum weight.

To give you a comparison: this extremely strong material is four times lighter than standard copier paper,” points out EDAG CTO Jörg Ohlsen. “Combined with the topologically optimised, additively manufactured structure, it offers enormous potential and stimulus for the ultimate lightweight construction of the future.”

Categories: Concepts


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10 Comments on "EDAG Reveals Light Cocoon Concept"

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Truly awesome and moving RMI”s concepts further along… Anti green freaks like Ozzie Zehner ignore these pathways in their fatalistic zeil to lock us into fossil fuels and hopelessness

In the future, kids will park their luminous cars in circles, and hold spontaneous raves. *plays techno loudly*

Ok, so that was a whole lot of corporate buzzwords, that tell us very, very little about this thing. Reads like an advertisement more than the announcement of a scientific/engineering breakthrough. Or maybe I’m just too cynical.

It’s been done, starting with early aircraft, fabric stretched over the chassis, and coated. This was before metal skinned planes. It was plenty aero for planes flying at car speeds.

EV by design students.

Hybrid trike by retired Ford engineer.

What happens when a sharp object hits a textile skin at speed?

What happens when you run out of resources and have to walk…in a thunder storm? 🙂

anyone else see a BMW i8 shape in this?

When I saw that pic, I said egad.

Very futuristic looking!

BMW recently made a concept car based on a similar principle (car with a full cloth skin)